Honeycomb TPE Mattress
Description
Technical Parameters
Zhejiang Rina Home Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of honeycomb tpe mattress in China. Welcome to buy discount honeycomb tpe mattress made in China here from our factory. For custom service, contact us now.
This Honeycomb TPE Mattress features a layered composite design consisting of an upper and a lower section. The upper layer is a 3D honeycomb, open-cell TPE elastic layer, while the lower layer serves as a high-density memory foam support layer. These two materials are bonded together-either through structural lamination or a molded composite process-to create a dual-system sleep experience characterized by "elastic support combined with slow-rebound cushioning."
The upper TPE honeycomb structure is formed via injection molding to create a continuous, open-cell network. Air channels are maintained between each honeycomb cell, endowing the mattress surface with continuous breathability. This layer is in direct contact with the body; it facilitates the initial stage of pressure interaction and thermal exchange, rapidly dispersing localized pressure upon contact while ensuring the surface remains free of structural collapse or heat buildup.
The lower memory foam layer functions as the core support element, serving to buffer overall body pressure. The memory foam slowly conforms to the contours of the human body, providing differentiated support to the shoulders, lower back, and hips. This ensures a more even distribution of body weight, thereby minimizing the concentration of localized pressure points. Furthermore, this layer offers stable, delayed-rebound characteristics, helping the body maintain a more natural spinal alignment throughout the sleep cycle.
OEM/ODM Project Customization Options
From initial concept to mass production, we support adjustments in honeycomb structural geometry, TPE elasticity formulation, and multi-layer mattress configuration combined with memory foam support systems.
Structural Design Customization
The density of the honeycomb TPE layer's apertures and the depth of its perforations can be adjusted. By integrating this with a memory foam layer to create distinct zones, we enable the development of differentiated support structures tailored to specific body regions (shoulders, lower back, and legs).
2. Mattress Thickness and Layer Configuration
We support the customization of overall mattress thickness, allowing for adjustments to the ratio between the TPE top layer and the memory foam base layer. This enables us to cater to various market positioning strategies-ranging from slim, functional pads to extra-thick, high-support mattress products.
3. Surface Texture and Contact Design
The TPE top layer can be customized in terms of honeycomb morphology, surface contact points, and tactile textures. This optimization enhances breathability, tactile feedback, and anti-slip performance, thereby meeting the requirements of diverse usage scenarios.
4. TPE Material Formula Customization
We offer three foundational material formulas-Soft, Medium, and Firm. Furthermore, we can fine-tune the material's elasticity and rebound speed to ensure the product is suitable for users of varying body weights and specific sleep support preferences.
5. Branding and Logo Customization
We support various branding methods, including integrated injection molding of logos and silk-screen printing. This allows for seamless brand integration directly onto the TPE layer or the product packaging, helping clients establish a distinct and recognizable brand identity system.
6. Packaging and Logistics Optimization
We provide private-label packaging design services-including retail-ready color boxes, user manuals, and structural optimization-while also supporting vacuum-compression packaging to minimize shipping volume and reduce transportation costs.
RINA operates a dedicated injection molding production system specifically tailored for TPE bedding products. Our honeycomb TPE mattresses are developed through a process characterized by rigorous mold control and scalable manufacturing techniques.
Our manufacturing capabilities encompass:
In-house mold design and engineering development expertise
Prototyping services for structural and comfort testing
Multi-cavity mold systems designed to enhance mass production efficiency
Customized material formulations for precise control over firmness and elasticity
| MATTRESS SIZE | TPE GRID SIZE (cm) | ||
| inch | cm | Model 950 | Model 953 |
| 38x75 | 96.5x190.5 | 58x176x3 | 60x150x1.5 |
| 38x80 | 96.5x203 | 58x176x3 | 60x150x1.5 |
| 54x75 | 137x190.5 | 100x176x3 | 110x150x1.5 |
| 60x80 | 152x203 | 116x176x3 | 120x150x1.5 |
| 76x80 | 193x203 | 145x176x3 | 160x150x1.5 |
| 72x84 | 183x213 | 145x176x3 | 150x150x1.5 |
| 35x79 | 90x200 | 58x176x3 | 60x150x1.5 |
| 39x79 | 100x200 | 68x176x3 | 70x150x1.5 |
| 47x79 | 120x200 | 88x176x3 | 90x150x1.5 |
| 55x79 | 140x200 | 116x176x3 | 110x150x1.5 |
| 59x79 | 150x200 | 116x176x3 | 120x150x1.5 |
| 63x79 | 160x200 | 145x176x3 | 130x150x1.5 |
| 71x79 | 180x200 | 145x176x3 | 150x150x1.5 |
| 79x79 | 200x200 | 176x176x3 | 150x160x1.5 |
FAQ
What parts of the Honeycomb TPE Mattress can be customized?
RINA supports full OEM/ODM customization, including honeycomb surface structure, mattress thickness, and layered design with memory foam support. Buyers can adjust airflow density, support zones, and overall product configuration to match different sleep markets and positioning requirements.
Can the TPE material performance be customized for different comfort levels?
Yes. The TPE formulation can be adjusted to soft, medium, or firm levels. In addition, elasticity, rebound speed, and pressure response can be tuned based on target user groups, such as lightweight comfort users or higher-support orthopedic applications.
Is it possible to develop zoned support or ergonomic designs?
Yes. The mattress structure can be engineered with different support zones for shoulders, waist, and hips. By adjusting honeycomb density and combining memory foam base layers, RINA can develop ergonomic sleep systems with differentiated pressure distribution.
Can we add our own brand logo and packaging design?
RINA provides full private label services. Logos can be molded directly into the TPE surface or printed on packaging. We also support customized retail cartons, instruction manuals, and brand identity packaging systems for both offline and e-commerce channels.
What is the OEM/ODM development process at RINA?
The process includes requirement analysis, structural and material design, mold development, sample testing, and mass production approval. After confirmation, production is carried out under controlled molding systems to ensure consistency, followed by customized packaging and logistics optimization.
Hot Tags: honeycomb tpe mattress, China honeycomb tpe mattress manufacturers, suppliers, factory, Silicone Gel Mattress, TPE elastic mattres, TPE gel mattress, All-TPE mattress, Special purpose TPE Gel Grid Mattresses, TPE Elastic Mattress Topper
Previous
High Density TPE MattressNext
Memory Foam MattressSend Inquiry
